PRECISION DIE CASTING

Welcome to symbiotic and futuristic world of SHAGUN. We are always chasing perfection to catch excellence in every aspect of High-Pressure Aluminum and Zinc Die-Casting. We stand by our credentials to fulfil each and every requirement of enhancing your aspirations.

About Us

ABOUT US

Our Vision

Generating employment continuously and creating Entrepreneurs, while catering to High Pressure Die Casting finish products globally

Our Mission:

To achieve growth inclusively, while catering to fully finished LOW VOLUME High Pressure Die Cast products to customers from various sectors

Our Technology:

We utilize state-of-the-art technologies for our equipment, machinery and software applications.

Our Quality:

We are committed to enhance customer satisfaction by developing the manufacturing process for supply of consistent and reliable Quality Pressure Die Cast /Machined components with active involvement of all suppliers, team members and continual improvement and review of Quality management system by fulfilling applicable requirements.

Quality Objectives -

- Improve Customer Satisfaction

- Provide on Time Delivery of Products

- Eliminate customer complaints

- Reduce In House Rejection

- Achieve financial growth/ Increase Sales Turnover with sustainable environment

- Minimise Breakdown Hours

- Continuous Training of members

Our Customers:

Since our inception, we have built an excellent reputation which can be gauged by its growing customer base in OEM industries like Automobile, Electrical, Furniture, Packaging, Equipment, Assembly & Processing Industries . A sizeable percentage (50+ %) of its production is being currently exported to European countries with plans to expand the horizon in to the North American market.

Shagun collaborates with the customers in every step of the process from designing to delivery i.e. Understand the requirement, analyze the technical feasibility, evaluate the commercial needs and make recommendations.

Lower tooling costs, less machining, optimal resource utilization and waste reduction gives us the competitive edge when it comes to the pricing.

We can produce as low as 1000 components per year to more than 100,000 components per year. Shagun is well equipped to produce components of different weights ranging from 5 grams to 4000 grams and with varying complexities, with a size of 25mm - 400mm.

Our People are our strength. Shagun strives hard to foster a healthy milieu for our employees to thrive, be creative, build trust and perform well.

Shagun stands by its commitment to care for the environment and adopts sustainable energy resources while striving to reduce its carbon footprint.

Service/Process:

Price:

Why Shagun ?

Flexibility:

Human Capital:

Sustainability:

Infrastructure

INFRASTRUCTURE

1/9

Machine Capacity:

80 tons to 400 tons

Component Size range:

25 mm to 400 mm

Production Capacity:

4 million pieces

Component Weight range:

5 grams to 4000 grams

Alloy Types:

LM2, LM6, LM24, LM25, Alsi9cu3, Mazak5

Machining:

Fettling, Drilling, Grinding, Belt Sandring etc.

Finishing:

Shot Blasting, Vibro Finishing etc.

Coating:

Powder Coating , CED Coating

Designing:

Use latest Simulation Software for designing help

Tooling:

Help with making the dies etc.

Quality Controls:

Use Product Specific Gauges & Instruments and Wherever required Third Party Lab Testing

Process & Control

PROCESS & CONTROL

Melting

Material melted in furnace and monitored for melting temperature of 682 - 720 degree celsius.

Pouring

Pouring is done manually with different sizes of bowl as per the Shot, weight of the Component and the Cavity.

Casting

Casting is done on the machine PDC 80 T / 120 T / 180 T / 400 T and checked for Underfilling, Soldering, Flow Marks and Bends.

Fettling

Fettling is done manually for removing the burr, flashes, line marks & cleaning of holes and checked for Warpage.

Drilling & Machining

Drilling and machining is done as per the requirement with different Drill taps, Fixtures and Gauges.

Vibro / Shot Blasting

Vibro finishing or Shot Blasting is done with Ceramic media or SS shots and checked for visual shine of the component.

Inspection

Inspection is done manually as per the quality plan received from the Customer.

Packing

Packing is done manually in Laminated Corrugated Boxes and sealed in PP in different box sizes as per the weight and the quantity as specified by the Customer.